1、Robot Pick and Placement Solution

High-precision electronic assembly is performed by robots, and therefore efficient, non-stop production is guaranteed. Suitable for single targets or tray, it is   designed for assembly and guidance needs of various types of robots. It can be adapted to various robot brands such as Yamaha, Epson, Mitsubishi, Denso, ABB, etc., and can provide customized components for different precisions. Usually the single camera positioning system is suitablefor vision solutions with general requirements, and the multi-camera positioning system is suitable for vision system solutions with high precision assembly requirements.

2、Robot Guidance and Assembly Solution

In order to meet the "line miniaturization" and "flexible" production line upgrade requirements, "vision for accuracy" and "UVW short-distance high-precision control" technology is used to replace of the original large scale product line. Equipped with multiple cameras, this system performance is suitable for high-precision, miniaturized component assembly scenarios.  

3、Laser Welding Vision Solution

In order to adapt to the "thin and lite" product design trend, the assembly of some special and precise flat parts has changed from the traditional "dispensing" and "fastening" to the "laser welding" method. This application focuses on the welding of two layers of metal material. In order to cope with this high-precision assembly method, high-quality materials are realized through high-precision vision guidance, supplemented by vision based code reading, fool proofing, and final inspection functions. Through the perfect integration of "laser light path" and "visual light path", and taking into account the appearance of incoming materials, a special optical path design is formed, combined with high-performance image processing and control technology, effectively completing the "three-in-one" of motion, laser and vision. Control logic makes the processing simple and efficient. The performance proves that the system can complete the laser welding assembly with high quality.

4、Phone Cosmetic Inspection Solution

A comprehensive visual inspection system built around the product's cosmetic appearance quality requirements is a “barrier” after the assembly is completed. All types of scratches, foreign objects, dirt, and assembly gaps in the assembly process are introduced. Using "multi-angle beam illumination", "2.5D/3D imaging", "spectral analysis" and other visual technologies to achieve the "six-sided" cosmetic inspection of the product, which can effectively reduce poor products into the market and negatively affect the user experience. This also risks undermining the brand image. At the same time, through the classification of product defects, scientific measurement, and traceability of the production process, this can affect the entire assembly process, improve process quality, improve yield level, and reduce unnecessary cost such as rework and material scrap.

5、GAP Precision Measurement Solution

As 3C products become more compact, the appearance requirements are rising, especially the high-quality requirements set by Apple and so the gap requirements of finished products and modules are higher. However, the different characteristics of the material itself as well as different material combinations will cause issues to measure, such as imaging the edge chamfer of the glass material, and the glue inside the gap after the adhesion of the glass and the metal. Due to this difficulty, you need a customize imaging scheme for different details, including specially designed light source combined with separate exposure, large depth of field lens and a variety of measurement tools and algorithms. Through the combination of 2D and 3D, you can achieve high precision gap and offset measurements of the finished product.